The Geek’s Guide to Grilling

By Kenji Lopez–Alt

The below full-length version of The Geek’s Guide to Grilling by Kenji Lopez-Alt, in partnership with Serious Eats, appears in the current issue of Gourmet Live on the iPad and iPhone and on the Gourmet Live blog at live.gourmet.com.

There is no shortage of tips for the perfect grilled steak, chicken breasts, or burgers. There is also no limit to the number of techniques for making the best ribs, brisket, or pork shoulder. But when it comes time to fire up the grill, the key to the best flame–kissed flavor is to understand the science behind those tips and tricks. Only then are you free to adapt them to any situation and to become the ultimate grilling geek.

Grill geeks are first and foremost obsessive about temperature. You can take your pick from grill thermometers, instant–read digital meat thermometers, infrared thermometers, and computer–monitored thermocouples. But not a single one of those gadgets is worth the price of its weatherproof carrying case if you don’t understand the relationship between temperature and energy. Though the two are intimately connected, they are not one and the same. And in fact, it’s the latter—the transfer of energy, not the temperature—that ultimately determines how your food is cooked.

It’s Not Just Hot Air

Need proof? Consider this: Water boils at 212°F. Dip your hand into a pot of boiling water for seconds and you’ll be left with angry burns and blisters. Or, you can stick your head into a 212°F oven, and not singe a single eyelash. (Please don’t actually try this.) It’s the same temperature, but two completely different rates of cooking. Why the difference? It has to do with the physical properties of the medium you are cooking in, particularly their heat capacity and density.

Heat capacity is a measurement of the amount of energy needed to raise the temperature of a specific amount of a material by a specific number of degrees. For example, while it takes 1 calorie of energy to raise the temperature of 1 gram of water by 1 degree Celsius, it takes a little more than 4 calories to raise the temperature of 1 gram of air by the same amount. Conversely, this means that 1 gram of air at a given temperature has about four times as much energy stored in it as 1 gram of water at the same temperature.

But wait a minute, you might be thinking, doesn’t that mean that air should heat things faster than water? Not quite. That’s where density comes in. Most of us know the high school definition of density—the amount of “stuff” that you have in a given amount of space. (For the nerds: It’s a property of a material defined as its mass per unit volume.) Water is a whopping 784 times denser than air. Take into account specific heat capacity, do a bit of simple math, and you’ll find that given certain temperature, a volume of water contains nearly 200 times as much energy as the same volume of air!

The short version: Air is terrible at transferring energy. Architects know this, which is why walls are built with air spaces to provide cheap, effective insulation. It also happens to be precisely why indirect cooking methods like barbecue and grill–roasting—where the whole goal is to slow down the cooking process to a crawl—are so wonderful.

Slow and Steady

The key to reducing cooking speed is to craft a two–zone indirect fire in which all of the coals are piled up under only half of the grill. For gas grills, this requires lighting one set of burners on the side or far back, and keeping the rest in the off position. Whether you’re using gas or coal, the grill cover should be positioned so that the vents are on the cooler side to direct airflow. Your DIY slow–cooking outdoor oven will then draw up cool air through the bottom vents, heat it as it passes through the coals, and then gently cook the food as it passes over it before escaping out of the open lid vents.

This type of indirect cooking leads to more even doneness from edge to center for large grill–roasted cuts like whole beef tenderloin or a double-size cowboy–style rib chop. Here’s one place where an instant–read digital thermometer really does come in handy, as it’s the best way to tell when your meat is cooked right. And “right” can vary, but I aim to bring my beef and lamb roasts up to around 130°F for medium–rare, by cooking them on the cooler side of the grill. I then transfer them directly over the hot coals just for a few moments to crisp up the exterior. Because warm meat with a relatively dry surface browns much faster than cold, wet meat, slow–cooking followed by searing will provide you with more evenly cooked meat than the traditional method of searing followed by slow–cooking.

After searing and resting, the meat will reach around 140°F, leaving you with a roast that’s perfectly rosy pink from edge to center. Similarly, I cook pork to 140°F and chicken or turkey breasts to 145°F. The USDA recommends an unconscionable 165°F for poultry, but I prefer to take my chances for the sake of moist chicken.

The Perfect Sear

Tender and juicy interiors pair best with a crispy, charred exterior. And the technique to getting the perfect sear from an outdoor grill comes down to the three ways through which heat is transferred: convection, conduction, and radiation.

With convection, energy is transferred to a fluid medium like air, oil, or water. That hot fluid then flows over and around the food, transferring some of its energy to it. As we know, air is relatively poor at transferring heat. Water is better, but limited by its 212°F temperature limit (above that, it converts to steam). Oil is better than air and worse than water, but can be heated much higher—usually up to around 400°F or so before it starts smoking or catching on fire. This temperature range is hot enough to catalyze the Maillard reaction, the complex cascade of chemical reactions that turn your food brown and add dimension to its flavor.

But you can’t very well fill your grill with hot oil. And that’s where radiation comes in. Radiation is the direct transfer of energy through space via electromagnetic waves. This method doesn’t require any sort of direct contact with a cooking medium—not water, oil, or air. Because of this, it is an extremely efficient means of transferring energy. Hot coals will emit a ton of electromagnetic radiation in both the visible spectrum and the infrared spectrum (fancy words that describe the length of the waves emitted). Put your food close to these hot coals, and that energy gets absorbed into its surface, causing it to heat up and brown. We cook via radiation every time we sear foods on the grill.

The final method of heat transfer is conduction, or the transfer of heat from one object to another by direct contact. It’s the primary means of energy transfer when you pan–sear a chicken paillard, or sauté vegetables. On a grill, it’s what results in those pretty grill marks. Light up your coals, cover your grill, and allow it to preheat for about ten minutes. By this point, the metal grill bars will have absorbed enough energy that they’ll very rapidly char the surface of the food they come in contact with. Grill marks aren’t just about good looks: They deliver valuable flavor and textural contrast, lending more complexity to your food.

Allowing your grill bars to preheat provides another benefit: It helps prevent sticking. Have you ever placed a salmon fillet over hot coals, only to have it shred apart as you try to flip it? This is because when you place cold protein on a grill, the metal in the grill grates actually forms a chemical bond with the proteins in the meat—and it’s a bond that’s very tough to break. With more robust meats like beef, lamb, or chicken, this isn’t a problem, as the meat proteins stick to each other better than they can stick to the grate. But for delicate meats like fish or hamburgers, this can be a big problem. When you get your grates hot enough, the proteins near the surface of the meat will actually cook so quickly that the grates won’t have a chance to bond with your meat.

From crafting the perfect bed of coals to flipping a stick–free salmon steak, you need much more than luck and a toque to master your grill. So the next time you fire up the flames or ignite a chimney of charcoal, stop and think about the science that’s being cooked up under the cover.

Kenji Lopez–Alt is the managing editor of SeriousEats.com.